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Drone Mounted with 3D Surface Scanner for Aircraft Structural Inspections
Teja Swaroop Reddy Seelam
Teja Swaroop Reddy Seelam
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Drone Mounted with 3D Surface Scanner for Aircraft Structural Inspections

Integrate a 3D Surface Scanner along with a high-definition camera on a drone to aid in Aircraft structural inspections to improve accuracy, accessibility, safety and aircraft maintenance turnover.

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Apply now
Wednesdays
 at
8:00
P.M.
 ET /
5:00
P.M.
PT
8 weeks, 2-3 hours per week
Intermediate
No experience required
No experience required
Some experience required
Degree and experience required

Description

For an airline, aircraft structural inspections play a pivotal role in ensuring structural integrity and aerodynamic smoothness, making it critical for its daily operations to be run in a highly safe and efficient manner. Some of these structural inspections include but are not limited to, detailed inspection of aircraft skin waviness for aerodynamic smoothness, dents, lightning & bird strike inspections, corrosion & sealing inspections, loose/damaged fastener inspections along with damage classification and repair limits.  

In this build project you will wear the hat of an airline maintenance engineer to explore use cases of integrating a 3D surface scanner to perform aircraft structural inspections. Under the supervision of an experienced industry expert, you’ll start by identifying gaps in traditional structural inspections, develop a solution and carry-out feasibility studies. You’ll become familiar with an airline maintenance program, manuals, 3D CAD modeling software, and FAA’s regulations. All this will happen in an environment that simulates the operations of a real airline maintenance engineering team.

Session timeline

  • Applications open
    December 1, 2024
  • Application deadline
    January 15, 2025
  • Project start date
    Week of July 8, 2024
    Week of
    February 3, 2025
  • Project end date
    Week of

What you will learn

  • Gain an understanding of an Airline Maintenance Program, Structural Inspections, Maintenance Manuals (Aircraft Maintenance Manual (AMM), Component Maintenance Manual (CMM), Structural Repair Manual (SRM)).  
  • Get hands-on learning of 3D CAD Modeling through Fusion 360/SolidWorks/CATIA V5
  • Study Federal Aviation Administration (FAA) regulations on Unmanned Aerial Vehicle (UAV) operations and Airspace restrictions.  
  • Learn frameworks of Safety Risk Analysis and Cost-Benefit Analysis.  
Build Projects are 8-week experiences that operate on a rolling basis. Selected participants engage in weekly live workshops with a Build Fellow and 2-15 other students.

Project workshops

1
Introduction
2
3D Surface Scanning Technologies
3
Drone/UAV selection
4
Design Mounting Bracket-I
5
Design Mounting Bracket-II
6
Legal Regulations and Safety Risk Assessment
7
Cost-Benefit Analysis
8
Project Report Submission Along with Presentation

Prerequisites

  • General understanding of Airline Maintenance Program, Manuals, & FAA regulations. Introduction will be provided.  
  • Hands-on experience of designing using any 3D CAD modeling software. Examples of software could be Solid works, Fusion 360, & CATIA V5.  
  • Good writing skills.  

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About the expert
Teja Seelam's journey began in a coastal town in southeastern India, where diverse educational experiences sparked a deep fascination with aerospace. After moving to the USA in 2019 to pursue a master's degree, Teja blended his passion for engineering with the complexities of aviation management. Now a Fleet Performance Specialist at Air Wisconsin Airlines, he tackles daily challenges by investigating maintenance issues, optimizing aircraft performance, and ensuring safety—a dynamic role that perfectly aligns with his love for aviation and problem-solving.
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