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Prepare a Research Proposal on Sustainable Metal Production with Zero-Carbon Emissions
Peace Kim
Peace Kim
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Prepare a Research Proposal on Sustainable Metal Production with Zero-Carbon Emissions

Prepare a research proposal on sustainable metal production with zero-carbon emissions – and get a chance to actually make a piece of ferroalloy.

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Fridays
 at
5:00
P.M.
 ET /
2:00
P.M.
PT
8 weeks, 2-3 hours per week
Intermediate
No experience required
No experience required
Some experience required
Degree and experience required

Description

One of the biggest problems in modern extractive metallurgy is the recycling and re-mining of bauxite residue (a.k.a red mud). Bauxite residue is treated as a hazardous by-product in the aluminum industry, but it's still full of untapped strategic metals which are critical to the defense, automotive, electronics and biotech industries. In this Build Project, you will assume a research/development role and will be tasked to suggest novel chemistries for our team’s challenge. Under the supervision of an experienced Build Fellow, you will apply materials thermodynamics and kinetics to design alloys, slags and electrolyte systems of relevant chemistries. This project will give you a soft introduction to metal production and the exciting world of sustainability-focused startups. In the end, you will taste the spirit of being an awesome materials (or metallurgical) engineer and be able to describe process flow diagrams (PFDs) including key metrics of your suggested chemistries and methods. During the project, you will become familiar with industry-standard tools and techniques: Ellinghams diagrams, various phase diagrams related to metals, oxides and halides systems, kinetic models, metal production techniques, etc.

Session timeline

  • Applications open
    May 27, 2024
  • Application deadline
    June 23, 2024
  • Project start date
    Week of July 8, 2024
    Week of
    July 8, 2024
  • Project end date
    Week of

What you will learn

  • Acquire general knowledge of previous and current steel-making technologies to understand the pros and cons of current ferroalloys production technology.
  • Expand your knowledge related to metal production and high-temperature inorganic chemistry in general.
  • Develop and use process flow diagrams (PFDs) to understand the general flow of processes and equipment.
  • Use thermodynamic tools such as Ellingham Diagrams to design chemical reactions related to metal production.
  • Use mass balance calculations to estimate CAPEX and OPEX relevant to suggested processes.
Build Projects are 8-week experiences that operate on a rolling basis. Selected participants engage in weekly live workshops with a Build Fellow and 2-15 other students.

Project workshops

1
Introduction
2
Iron/steel and Ferroalloys Production: History and Status Quo
3
Materials Thermodynamics A
4
Materials Thermodynamics B
5
Reaction Kinetics
6
Materials Design A
7
Materials Design B
8
Presentations

Prerequisites

  • Basic/intermediate knowledge of chemistry and metallurgy: you have taken courses related to basic materials thermodynamics and kinetics. Similar or relevant courses can be Chemistry 1, General Chemistry, Thermodynamics of Materials, Introduction to Materials Engineering/Design & etc.
  • Intermediate/advanced knowledge of materials properties of metals, ceramics and halides. Similar or relevant courses can be Metallic/Ceramic Engineering, Metal Production, Process/Extractive/Chemical Metallurgy & etc.

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About the expert

Peace Kim

Materials Engineering Fellow
Open Avenues Foundation

Peace is a Materials Engineering Build Fellow at Open Avenues, where he works with students leading projects in Materials Science and Engineering – Metal Production.

Peace is a Senior Research Scientist at Phoenix Tailings where he works on development of novel chemistries related to sustainable metal production without carbon emissions. Peace has 6+ of years of experience in ferrous and nonferrous chemical metallurgy with carbonless and byproduct recycling techniques. Peace has significant experience in the production Group 4 elements (Titanium, Zirconium and Hafnium) and developed 2 international patents related to clean metal production without carbon emissions. He holds a PhD degree in Materials Science and Engineering.

A fun fact about Peace: He’s a genius inventor for metal-related activities but terrible at making coffee.

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Peace
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