Introduction
Hi! I’m Sandeep Kumar, an Industrial Engineer originally from India. My journey into industrial engineering began with a deep curiosity about how systems work and a drive to make them better. I moved to the U.S. in 2017 to pursue my Master’s in Industrial Engineering at Iowa State University, and since then, I’ve had the opportunity to explore various areas of the field, particularly in supply chain and logistics. My passion for optimizing processes and improving efficiencies has guided my career path.
After completing my degree, I began working as an Industrial Engineer in the logistics and warehousing sector. In my current role, I focus on improving operational efficiencies by utilizing various tools like simulation modeling, data analysis, and process re-engineering. Simulation modeling, in particular, is a key aspect of my work, as it allows me to test different configurations and identify potential bottlenecks in warehouse and distribution center operations. It’s exciting to be able to create digital models of real-world systems and predict their behavior under various scenarios. This helps make informed decisions that can save costs and improve productivity across the supply chain.
Before taking on the role of an Industrial Engineer, I worked as an Operations/Supply Chain Analyst, where I gained valuable experience in demand forecasting, inventory management, and logistics planning. One of my most rewarding projects was optimizing a warehouse layout, which reduced material handling time and enabled the facility to process 20% more orders daily, increasing from 7,500 to 9,000 units. It is these types of projects that keep me engaged in my work and motivate me to seek innovative ways to improve processes continuously.
On a daily basis, I work on a variety of tasks that span from analyzing system performance data to implementing new technologies aimed at enhancing supply chain efficiency. I collaborate with cross-functional teams to design and implement solutions, and I often use software tools like FlexSim and Power BI for simulation modeling and data visualization. Simulation modeling is especially impactful because it allows us to predict the outcomes of different changes before they are implemented in real life, helping to avoid costly mistakes and ensuring smooth operations.
Looking ahead, I am excited to continue exploring the latest trends in industrial engineering and supply chain optimization. The ability to use technology and data-driven insights to improve operations and create value for businesses is something I am incredibly passionate about. If you are just starting in the field, I’d encourage you to dive into hands-on projects, learn simulation modeling, and always be curious about how things work. The field of industrial engineering offers endless opportunities for growth and innovation, and it’s a great time to be part of it.
Industrial Engineering Fellow
career options
Industrial Engineering provides a versatile foundation that opens doors to a wide range of career opportunities across various industries. By focusing on optimizing systems, processes, and resources, Industrial Engineers can work in sectors such as manufacturing, logistics, healthcare, technology, and even consulting. Whether it’s improving supply chains, designing efficient workflows, or implementing cutting-edge technologies like automation and simulation modeling, Industrial Engineers play a crucial role in enhancing productivity and driving innovation.
Industrial Engineering Fellow
skills
What are the main hard skills you use on a daily basis in your current job?
Simulation modeling is a core skill I use to optimize processes and analyze systems in my work as an Industrial Engineer. Using tools like FlexSim or AnyLogic, I model and simulate warehouse and supply chain systems to identify bottlenecks, improve workflows, and test potential changes without implementing them in real life. I first learned this skill during my graduate studies at Iowa State University and have since applied it in real-world projects to improve efficiency and productivity.
Data analysis and visualization are essential for making data-driven decisions in my role. I use Power BI to transform complex data sets into actionable insights by creating dashboards that monitor key performance indicators (KPIs), track inventory, and evaluate operational risks. I first learned Power BI in my coursework and have been continuously improving my skills by applying them to optimize processes and communicate results effectively to stakeholders.
Process optimization is a crucial skill that allows me to improve operational efficiency. I use Lean and Six Sigma methodologies to identify waste, reduce variation, and improve the overall quality of processes in warehousing and logistics operations. I learned these methods during my master's program and have applied them in various roles, including warehouse optimization and improving supply chain processes. This skill is especially useful in identifying areas for cost reduction and enhancing workflow.
Data analysis skills are crucial in biotechnology and biomedical engineering, allowing for interpreting and extracting insights from complex datasets. Proficiency in statistical analysis, knowledge of data analysis techniques, and familiarity with software and statistical packages commonly used in these fields are essential for effective data analysis.
Efficient inventory management is crucial in supply chain and warehousing operations. I use inventory management techniques, such as just-in-time (JIT) and demand forecasting, to ensure optimal stock levels and reduce storage costs. I learned these techniques during my work as a Supply Chain Analyst and have applied them in various projects to streamline warehouse operations and improve supply chain efficiency.
What are the main soft skills you use on a daily basis in your current job?
As an Industrial Engineer, I often need to communicate complex technical concepts to a variety of audiences, including team members, management, and external partners. This requires tailoring my language and level of detail to match the audience's needs while ensuring clarity and precision. I developed these skills through presentations, writing reports, and collaborating with cross-functional teams. On a daily basis, I use communication to explain processes, provide project updates, and bridge any knowledge gaps between technical and non-technical stakeholders.
In my role, problem-solving is an essential skill I apply regularly to overcome challenges such as inefficiencies in workflows or unexpected operational issues. I approach problems by analyzing data, identifying root causes, and developing practical solutions. I’ve learned to use tools like root cause analysis and process mapping to devise solutions effectively. Each day, I tackle problems related to optimizing warehouse layouts, improving supply chain processes, and implementing new technologies to enhance productivity.
Collaboration is key to success in my position as an Industrial Engineer. Working closely with diverse teams across departments helps ensure we meet our objectives and solve problems efficiently. Whether leading or contributing to a project, I rely on teamwork to drive progress and ensure that everyone’s input is valued. My experience working in group settings throughout my education and career has taught me how to balance different perspectives, manage conflict, and achieve collective goals.
Sandeep Kumar
’s personal path
Tell us about your personal journey in
Industrial Engineering Fellow
:
When I decided to study Industrial Engineering, I was drawn to the idea of improving processes and making systems more efficient. I’ve always been someone who enjoys problem-solving, and this field seemed like the perfect fit. What I didn’t fully realize at the time was just how versatile Industrial Engineering is. It applies to so many industries, like manufacturing, healthcare, logistics, and more. I knew that by choosing this major, I could explore a wide range of career paths, depending on where my interests would take me.
My job search journey wasn’t easy, especially because I graduated in December 2024 right as the world was still recovering from COVID-19. While things were improving, the job market was still tough, and it took a lot longer than I expected to find a job. I applied to countless positions, attended virtual career fairs, and sent out so many applications that I lost count. The number of rejections I received was tough to handle, but I tried to stay motivated and focused on improving my skills. During this time, I kept taking online courses and certifications to boost my resume and make myself a stronger candidate.
The interview process itself was another challenge. Everything was virtual because of the pandemic, and the lack of in-person interaction made it harder to build a connection with employers. I had to work hard on my communication skills and learn how to present myself confidently through video interviews. There were times when I felt frustrated, and I wondered if I was doing something wrong, but I kept pushing forward. After many interviews and applications, I finally got an offer. It wasn’t easy, but looking back, I’m grateful for the persistence it took to get to that point.
Throughout this process, platforms like LinkedIn, Indeed, and my university’s career center were incredibly helpful. They made it easier to find job opportunities and connect with professionals in the industry. It took a lot of applications, and a lot of time, but eventually, I landed a role that felt like the right fit. I learned that finding a fulfilling job doesn’t always happen right away. It’s a journey that requires patience, resilience, and a willingness to keep learning. The whole process made me realize that every rejection and setback was just part of the journey, and in the end, it helped me get where I am today.
What would you tell your younger you regarding building your current career?
If I could go back and talk to my younger self, I would remind myself to be patient and trust the process. Building a career doesn’t happen overnight, and there will be setbacks along the way. I would tell myself to embrace every opportunity to learn, even if it feels like a detour from the perfect path. Don’t be afraid to fail or make mistakes because those moments are where the most growth happens. Focus on building skills, networking, and staying persistent, because in the end, hard work and perseverance will lead you to the right opportunities. Most importantly, enjoy the journey and be open to the unexpected paths that come your way.
Final thoughts & tips
As you start your journey in Industrial Engineering, remember that this field offers endless opportunities to innovate and make a real impact. It may not always be a smooth path, but with perseverance, a willingness to learn, and a passion for problem-solving, you will build a rewarding career. Don’t be discouraged by setbacks—each challenge is a chance to grow and improve. Stay focused on your goals, embrace new experiences, and trust that your hard work will pay off. The latest developments in global supply chain optimization and process improvement are shaping the future of industries, and as an Industrial Engineer, you’ll be at the forefront of driving these changes.
Resources to dig in more
Industrial Engineering Careers: 2025 Guide to Career Paths, Options & Salary
The guide, authored by Imed Bouchrika, Ph.D., explores career paths, options, and salary prospects in industrial engineering for 2025. It covers the growing demand for industrial engineers, key skills required, and strategies for advancing in the field. The guide also highlights educational programs, industry trends, and challenges, providing valuable insights for those considering or currently pursuing a career in industrial engineering.
Industrial Engineering Meets Business Analysis: Future Opportunities in the Data Era
This explores the growing intersection of industrial engineering and business analysis, highlighting how key industrial engineering skills like process optimization, systems thinking, and statistical analysis are increasingly valuable in business analysis.
Careers with an Industrial Engineering Degree
This guide delves into the variety of career opportunities available, showcasing how the technical expertise and problem-solving abilities gained can be applied in fields such as manufacturing, logistics, healthcare, and more. It also outlines potential job roles, employer types, and relevant industries.
